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Whether you’re working with plexiglass to create a new project or you’re using it to enhance an existing one, there are several ways to cut, shape, and mold this plastic to suit your needs. Plexiglass, otherwise known as acrylic, is a versatile plastic that offers a variety of applicational uses. In many cases, the edges of each piece of plexiglass should be smooth for the strongest possible joints. In this process, dissolved acrylic is used as actual cement. Architecturally, plexiglass can be used for windows, and are most often used in skylights due to their easy maintenance, strength, and weather resistance. If you do not want to do solvent cementing however, viscous cementing is another option you may want to consider. You can solvent cement any two pieces through a capillary and dip or soak, which dissolves the contact surfaces to join the plexiglass. Ideally, you should always use solvent cementing for joining acrylic. This way, the bits cuts with more of scraping action and avoids fracturing the plexiglass. Additionally, you can modify a standard drill bit by grinding small flats onto both cutting edges. While regular twist drills can be used, they may need to be modified to keep the blade from grabbing and fracturing the acrylic.
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Drilling Plexiglassįor the best results when drilling plexiglass, use drill bits that are specifically designed for cutting into acrylic. The key, however, is to ensure that the blade is specifically designed to cut acrylic, and that it is extremely sharp before you begin use. When you are cutting plexiglass, you can use a wide variety of tools to get the job done, including laser cutting, a knife, scriber, power saw, table or circular saw, saber saw, hand saw, or router shaper will work. Before you begin cleaning your plexiglass, always wet the material first.While cutting plexiglass to size, always use cooling (water or oil) when cutting pieces over 1/8″ thick or drilling plastic over 3/16″ thick.Avoid using saw blades with side-set teeth-ideally, saw teeth should be ground with zero degrees of rake and have uniform height and shape.When cutting plexiglass, always use metal-cutting saw blades and drills that are specifically made for acrylic sheets.Avoid removing the thin plastic masking meant to protect the plexiglass surface until absolutely necessary.While the material is easy to manage and cut, there a few tips to keep in mind: Lightweight and easy to handle, the material can be quickly cut to your project’s specifications. In other words, one larger sized plexiglass sheet can be used for a variety of small and medium sized projects. Another notable benefit of plexiglass is how easy the material can be sawed into a variety of different shapes and sizes.